The Fundamental Principles for Selecting and Designing Aluminum Electrolytic Capacitors The Fundamental Principles for Selecting and Designing Aluminum Electrolytic Capacitors_Products News_News China Dipped Radial Lead Multilayer Ceramic Capacitor Manufacturers & Suppliers - UfCapacitors
Products News

The Fundamental Principles for Selecting and Designing Aluminum Electrolytic Capacitors

2025-04-03

Characteristics of Aluminum Electrolytic Capacitors

 

Disadvantages

 Large size, high ESR, significant inductive reactance, and sensitivity to temperature changes.

 

Applicable Scenarios

Suitable for environments with minimal temperature variation and low operating frequencies (<25kHz).

 

Temperature Effect on Lifespan

When the ambient temperature increases by 10°C, the chemical reaction rate (K value) increases by 2 to 10 times. Consequently, for every 10°C rise in operating temperature, the capacitor's lifespan is halved, and for every 10°C drop, its lifespan doubles.

The Fundamental Principles for Selecting and Designing  Aluminum Electrolytic Capacitors

 

Aluminum Electrolytic Capacitor Selection Guidelines

 

Voltage Rating

Ensure that Vdc+Vripple<90%× rated voltage.

 

PCB Placement

Install the capacitor on the top side of the PCB whenever possible. No traces other than ground should pass directly beneath it.

 

Charging/Discharging

Do not use aluminum electrolytic capacitors in applications requiring rapid charge and discharge cycles.

 

Lifespan Consideration

Choose standard models (1,000Hr~5,000Hr) for general applications and long-life models for high-end applications.

 

Capacity Margin

To account for capacity degradation over time, ensure an additional 20% capacitance margin.

 

Voltage Derating

3.3V system → 10V capacitor

5V system → 10V capacitor

12V system → 25V capacitor

24V system → 50V capacitor

48V system → 100V capacitor

 

Proximity to Heat Sources

Be cautious when selecting aluminum electrolytic capacitors near heat-generating components.

 

Filtering Circuits

Select capacitors with voltage ratings 1.2–1.5 times the peak voltage (circuit rated voltage + noise overlay).

 

Surge Voltage

The surge voltage should be 1.3 times the rated voltage.

 

Derating Standards

 Follow GJB/Z 35 "Component Derating Guidelines" for derating criteria.

 

Operating Temperature

Aluminum electrolytic capacitors must have a 105°C operating temperature rating.

 

Capacitance Selection

Prefer 10µF, 22µF, 47µF series. Avoid capacitance values such as 224, 105, 475 for voltages below 25V (use multilayer ceramic capacitors or tantalum electrolytic capacitors instead).

 

Polarity

Retain polarized aluminum electrolytic capacitors for high-voltage applications (e.g., 400V). Do not use non-polarized aluminum electrolytic capacitors.

 

Brand Preference

Use mainstream brands such as NCC, Rubycon, UF Capacitors, etc.

 

Package Type

Prefer surface-mount aluminum electrolytic capacitors whenever possible.

 

The Fundamental Principles for Selecting and Designing  Aluminum Electrolytic Capacitors

 

If you are looking for high quality electrolytic capacitors manufacture, UF Capacitors will be one of great options.

 

UF Capacitors focus on SMD electrolytic capacitors for years. Now the maximum size can reach 18*26.5mm.

 

UF Capacitors TFS Series can replace Panasonic FT Series (Miniature). Before, there wasn’t a Chinese equivalent to the Panasonic FT Series (Miniature).

 

UF Capacitors TFZ series can replace Nichicon UUD Series, UUA Series ,Panasonic EEE-FK Series, 105℃ long life, extremely low Impedance.

 

More components to find: www.ufcapacitors.com

RFQ to:carey@ufcapacitors.com